![]() Once I had the mold blanks I loaded up ABS white plastic sheets from Tap Plastics and let them get hot and soft in the machine. I found these 3D files on the internet and modified them in Blender to create the mold blank on the shop bot. To make the armor on a vacuum former, I glued together slabs of wood and used a Shopbot to carve out a shoulder bell, front and back torso parts. ![]() Sometimes I wear a pre-made stormtrooper body suit underneath (As in the photos in the photos in this instructable) but sometimes I just wear black long sleeve shirt and black jeans. ![]() I only create a few stormtrooper pieces for this costume - shoulder bell, bat shoulder pauldron, torso front, and torso back. With a few sheets of HD foam from SKS, you can pull together shoulders and torso much more quickly than the process that I used. My templates for making the torso are included here and ->Here is a full rundown for building as much armor as you like with full templates for creating your own pieces: Stormtrooper Amor Foam Build. Not realistically easy to come across for most makers, so I’ll provide some instructions for creating these pieces from foam and a description of the full process I used.įoam armor is the best for this build, it's so quick and easy to make once you have a little practice. I vacuuformed this armor using a large vacuuforming machine.
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